Aircraft Hangar Floors

When you have an aircraft hangar that needs flooring, a quality job is of the utmost importance. Aviation companies or private owners may own many aircraft and hangars, and when they want new alternatives to sealed concrete, they are often looking to epoxy or resinous flooring

Why Use a Resinous Floor Coating?

Epoxy floors will look great when they are first installed and can last a lifetime, if you are concerned with wear you can even upgrade to a premium Polyaspartic or Polyurea top coat.

Concrete, when polished, can offer some advantages for aircraft hangar floors but may not provide the stain resistance and chemical resistance for aircraft fluids and hydraulic oils.  Resinous coatings resists abrasion and are extremely durable. Light colored epoxy coatings in an aircraft hangar will reflect light and offer you a surface that appears professional and clean.

Coating a concrete aircraft hangar floor allows you to use any color and achieve a smooth non skid and easy to clean surface.

The Process of installing an epoxy or resinous coating

Proper installation of your resinous floor coating will ensure a consistent look that is appealing, and a floor that is still strong and durable. Proper surface preparation means everything to a successful long lasting installation.  A smooth concrete surface will not provide a grip or bite for the epoxy to grab onto.  So therefor you need to grind or shot blast the surface to provide adequate adhesion.

After the surface has been prepared and thoroughly cleaned the first coat can be installed, subsequent top coats are then installed as required.  If a grip is desired it should be installed in the final top coat.

Aircraft hangars are home to harsh chemicals that are commonly used in and around airplanes. Jets are often washed down in the hangar, so a resinous coating is helpful in guarding against damage from water, oil and jet fuel, as well.

Resinous concrete coatings are available in low VOC formulas, which means that they are a greener product for concrete aircraft hangar floors. When good quality coating dry, it is as if they are part of the floor structure. There will be no room for water or chemicals to infiltrate the floor, and the floor will remain good looking for a longer period of time.

Innovative Concrete Use in Versatile School Floors

School floors covered with vinyl and carpet are largely a thing of the past. Finished concrete school floors are being seen more often in schools that range from elementary to college levels.

Resinous concrete coatings are an ideal flooring for most school areas, with few considerations. Concrete floors are durable, have aesthetic potential, and are low maintenance. This makes them ideal for hallways, auditoriums, offices, restrooms and classrooms.

Concrete in the Classroom

Carpet makes classrooms quieter, but it takes too much of a beating to be practical in classroom flooring situations. Instead, consider using carpet on walls to deaden sound, and use concrete on the floors. Colored concrete can be achieved with many different systems and can be protected to offer a long lasting high gloss shine, along with being sturdy under the beating students put on it.

If you want a warmer material for students, you can use washable cushions, mats, and rugs on top of colored concrete classroom floors. Anti-fatigue mats, usually made from rubber, will make standing on a concrete floor comfortable for teachers, says Facilities Management.

“Shop” or vocational learning classrooms are an excellent place for concrete floors with high performance coatings. Concrete also works well for electrical, janitorial, and utility spaces, where there is heavy use. Rooms like these will demand dust proofing using an epoxy or Polyaspartic as an efficient sealer.

Health Benefits of Concrete

New England’s Asthma Regional Council calls concrete flooring a top choice in schools, preferable over vinyl and carpet. Pollutants that are associated with respiratory diseases, like mildew, mold, and dust, are captured and multiply in carpeting and released into classroom air. Vinyl may also become moldy or mildew if water gets below the flooring. Vinyl is toxic, and concrete is simply a safer, healthier choice.

Concrete floors also get high marks for requiring less maintenance. They are higher in durability and they have less of an environmental impact that vinyl or carpet. High performance coatings make concrete even more durable.

Choosing Concrete School Floors

Officials who work in your schools will weigh the cost of surface prep for concrete against what seems easier – placing resilient tile flooring. However, limiting stripping, buffing, and waxing intervals will save your school a good deal of money over a year and certainly over 10 years.

This is one reason why concrete is becoming an increasingly attractive choice to those who decide what type of flooring to use in their schools. They are certainly more familiar with vinyl and carpet, but concrete flooring simply has too many benefits to overlook.

Why Coated Concrete Warehouse Floors Are Best

There are several factors to consider when searching for the right material for your warehouse floors. Concrete is the most traditional material used for warehouse floors, and it is easy to understand why. While options like VCT or polished concrete flooring are more common in warehouses today than they were before, coated concrete still provides the best combination of benefits including durability, easy maintenance, spill resistance and cost.

Durability and Sustainability

Think of some of the oldest buildings in existence today, like the Roman Coliseum. Many of them were constructed using concrete. Therefore, it is easy to see that concrete is among the most durable materials available today for warehouse floors. If buildings from the Roman Empire can last for more than 1,500 years, your warehouse floors will last for generations.

You will use all sorts of heavy machinery in your warehouse, most notably equipment like forklifts, pallet jacks and rolling carts. These machines can cause a lot of damage to a floor if it is not the right material. If your concrete warehouse floors are properly coated and sealed, they will certainly stand the test of time with little wear and tear.

Coated concrete warehouse floors are also sustainable. Thanks to the many environmental benefits that come with using concrete, it is a preferred material for green businesses and those looking to reduce their carbon footprint.

Surface Repair and Protection

While concrete buildings and floors have lasted hundreds of years with little or no protection, there has been a lot of improvement in the industry when it comes to surface repair and protection. Floors take a beating from foot traffic and equipment, particularly in a warehouse. For that reason, it is important to apply only industrial high-wear protective floor coatings to your concrete warehouse floors.

Protective floor coatings further enhance the durability of concrete. Depending on the conditions your specific floors surface, such as exposure to chemicals, the impact and abrasive nature of warehouse equipment and thermal shock, all of these will determine the right coating for you.

Coated concrete warehouse floors also provide safety benefits. It is very easy to address spills on a coated floor and spills can be cleaned quickly to reduce slipping. Also, safety may be included as part of your coatings finish, such as precautionary protective paint lines or textured grip additive for a physical rough feel and texture. These measures will allow workers and equipment to travel safely and help prevent accidents.

Easy Maintenance

One of the most recognizable benefits for installing coatings on warehouse floor is the easy care and maintenance needed to keep them looking great. To clean, simply mop your floors with soap and water and you can also choose to wax two or three times per year to keep them gleaming new. High traffic areas may need additional attention, but compared to many other materials, maintenance for concrete warehouse floors is a snap. Even if your concrete develops small cracks or breaks, it is an easy process to repair them and a fresh coating will blend them right in.

Concrete has stood the test of time, and thanks to advances in technology, it continues to be the best material for warehouse floors available today.

Restaurant Flooring

Concrete Use is Growing in Restaurant as the Floor of Choice.

Restaurants, eateries and other food service establishments are a vital part of the American economy. People today eat out more than ever before, making it important for them to find healthy and well-balanced food in a clean and comfortable environment. There are many factors that come into play for a successful food service establishment, but one that is often overlooked is flooring. When new restaurants open across the country, more are turning to concrete for a finished floor than even before. Here are just a few examples why concrete use is growing in food service flooring.  [Read more…]

Medical Facilities Flooring

When it comes to designing any type of medical facilities flooring or medical care facility, comfort and safety is obviously the number one priority. With this in mind, one might think that hospitals, and other large healthcare facilities, should have wall-to-wall plush and cushiony carpeting. Why, then, do you see so many of these buildings choosing to install epoxy flooring?

The short answer is that this is the safer option. The long answer is that epoxy coatings provide many different benefits to the healthcare industry, including:

Fewer Trip Hazards

According to Nursing Times, slips, trips, and falls are among the most popular causes for safety accidents in hospitals. While they may be more vulnerable, patients are not the only ones susceptible to these falls. Doctors and nurses carrying supplies, pushing gurneys, and rushing from one patient to another find themselves admitted with a fall-related injury if the floor is uneven, or a loose tile grabs an edge or their shoe.

Epoxy flooring provides a solution to this problem. It creates a smooth and seamless floor that does not have any joints, unevenness, or potential to develop cracks or crevices.

Easy to Clean

The seamlessness of an epoxy floor also means that there are not openings where dirt, bacteria, or chemicals can become trapped. Protective topcoats make the flooring systems resistant to moisture, which makes cleanup even easier.

This ease of maintenance is important for healthcare facilities for multiple reasons. Obviously, the healthcare providers want to keep the building as clean and sanitary as possible. Epoxy flooring is also beneficial, however, as dirt can be cleaned away very quickly and easily, meaning that the labor can be concentrated more heavily on patient care than on maintenance.

Cost Efficient and Easy to Install

In addition to reducing maintenance responsibilities, epoxy flooring can save healthcare resources in other ways, as well. First of all, it is a cost efficient, high performance flooring option that will perform for many years to come. It can also be installed very quickly, allowing the facility to be up and running soon.

It Looks Great

While safety and sanitation are vital in the world of healthcare, you also want the patients to be surrounded by a welcoming and attractive environment. Fortunately, when installing epoxy floor systems, the design possibilities are practically endless. If a hospital or nursing facility has a particular color and design scheme in mind, there are high performance epoxy coating products that can complement this.